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Multi-Tank Ultrasonic Screen Cleaner

Item #:
SK4000-2T
Price:
$35,000.00
Quantity:
  • Product Description


Summary of Specifications

SK1000-2T

Item

Specification

Floor space

56” x 56”

Basket output per hour

16  based on 7 minute 30 seconds total cycle

Basket size (nominal)

*******

Accepts Special Baskets

Yes

Ultrasonic power

4000 Watts 32KHz

Process Chamber Work Envelope

24” x 24” x 24””

Process Chamber Volume

60 GALLONS

Pump size

40 GPM, 45 PSI, SS

Filters

PP and Carbon Filter Cartridges

Storage tank, Cleaning solution

60 gallons

Tank material

12 gauge 304 SS

Tank Temp

120-160F Wash

Chip baskets, wash Standard

Easy lift out baskets keep tanks free of chips

Dryer type

350 CFM, re-circulating with multiple air slots/knives 220F adjustable heat.

Air discharged to plant

10 CFM to the plant atmosphere per cycle

Lid

One-handed operation

PLC with color operator interface

Yes

Diagnostic messages

Yes

Additional Storage Tanks Available

Yes

 

Process Description and Dimensions

System Overview

The Sharpertek SK4000-2T is a drop-loading, single tank, industrial parts washer designed to a standard basket of parts at a time. ( Special sized baskets can be utilized.)  It is ideal for washing a wide variety of parts such as Aerospace, Bearing, Screw Machined, Machined Casting, and other Precision Components in a lean, cellular operation. The heat, ultrasonic action, and chemistry effectively remove oils, soils, dirt, chips and other by-products associated with manufacturing from ID and OD areas.

Process Description

At a cycle rate of up to 16 baskets per hour, the production rate is up to 14 cubic feet of parts per hour. Cycle time could be as short as 300 seconds.  Cycle times are variable and dependent upon soils and parts. Actual time cycles will be confirmed when part testing is conducted at Sharpertek in a SK4000-2T system.

 

Typical Sequence of Operation in a SK1000-2T

Process

Description

Duration (s)

Load

Operator easily submerges baskets into machine, locks baskets, closes lid, presses Cycle Start Button

5

Wash

Wash pump rapidly fills process chamber,  high volume ultrasonic cleaning begins

60–240

Drain

Cleaning chemical is drained from processing tank

30

Rinse

Clean water fills chamber to thoroughly rinse parts

30–120

Drain

Water is drained from processing tank

30

Dry

250-cfm re-circulating hot air dryer directs heated air at high velocity through multiple high volume slots

90–240

Unload

Operator opens lid, lifts baskets out of system

5

 

Total seconds for complete cycle (without optional ultrasonic wash or rinse)

300-840

Concept of Operation

The SK4000-2T can process up to 16 baskets an hour. Baskets fit into a working space of 24x24x24”DIMS.
A key feature is the system’s ability to keep the baskets submerged while simultaneously cleaning with heated solution and ultrasonic. This results in the best possible cleaning of complex-shaped parts by penetrating blind holes and cavities. The delivery of filtered Solution fully purges the cleaning chamber more than twice per minute, flushing soils and chips from the parts and process chamber, allowing even the most complex parts with blind holes to be effectively cleaned.

Years of Sharpertek innovation and development have resulted in proven, simple, and rugged design and construction elements that provide reliable operation.

   

Filtration

The solution is continually filtered through out the cleaning process. The entire volume of the cleaning chamber is turned over more than twice a minute. This fast re-circulating turnover rate flushes away chips, soils and oils, always keeping fresh, clean solution in contact with the parts.

 

Filtered Rinse Water Discharge

Discharge solution is filtered during discharge process. Carbon filters are used to remove chemicals and oil that is dispersed in the solution.

 

Chip Removal

The cleaning chamber bottom is pitched from three sides for 100% quick drainage and chip removal. Chip strainer baskets are included for the tanks. All returning solution is filtered through these baskets to keep the storage tanks chip-free. Solution tanks do not have to be emptied to clean the baskets. To empty the chip baskets, the access door is opened and the baskets are taken out.

 

Oil Removal -Optional

An optional belt-type oil skimmer or re-circulating oil coalescer can be added to the wash tank for oil removal.

 

Re-circulating Air Drying

The SK4000-2T uses a fast and efficient drying system, resulting in faster cleaning cycles than competitive machines. The dryer incorporates Sharpertek's high volume and high velocity convection dryer which re-circulates the air rather than discharging it into plant atmosphere. This system re-circulates five times the air of competing systems, discharging the air flow through multiple slots aimed directly at into the tank. Over 95 percent of the air is re-circulated in the Sharpertek dryer, typically drying parts twice as fast while using lower air temperatures and half the energy of other systems.

 

Ergonomically-Designed

Ergonomically-designed lid helps operators work efficiently and stress free. Operator places a parts basket into the washer, closes the lid, and presses a button. Parts are washed consistently according to the wash program. Operators are free to complete other work while the SK1000-2T cleans the parts. Removing the basket is just as simple. The basket merely lifts out. Easy loading and unloading speeds cleaning and reduces operator stress.

                                                                                   

Machine Specifications

The following tables provide the machine specifications:

Approximate SK1000-2T Dimensions

Description

Dimensions (inches)

Overall width

56

Overall depth front to back

56

Overall height

 

 

 

 

Feature

Specification


 

Load Door

Material

304SS with Viewing window

Ergonomics

Baskets simply lowered into tank

 

 

Capacity

Maximum Basket Size

48 inches x 48 Inches x  6 Inches Wide


 

 Process Chamber

 

Material

7 and 12 gauge 304 stainless steel

 

Capacity

60 gallons

 

Draining

Sloped to bottom center drain

 

 

 

 

 

 

 

 

 

 

 

 

 


 

 Solution Storage Tanks

Capacity

Wash tank = 60 gallons, Solution Storage Tank = 80 gallons

Material

14 gauge 304 stainless steel, double welded with sloped bottoms for complete draining

Drain and overflow

1˝-inch single point connection

Level control

Automatic fill and level control with single point water connection

Input water line

Copper (PVC or stainless steel optional)

Heat

5-10 KW MAX,, stainless steel, immersible with low-level protection –Rinse liquid is heated if rinse tank is ordered as optional feature

Temperature control

Through the PLC Operator Interface

Chip strainer baskets

One standard in wash tank. Stainless steel # 20 mesh construction, designed for quick removal without tank draining.

 

 

 

 



Custom Industrial Cleaners:
Items shown as $1 or less have to be quoted. Please fill in the "Quote form" and send request for proper costing. 

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Ultrasonics Direct

486 S Opdyke Rd

Pontiac MI 48341

P248.340.0342

F248.340.6189

Esales1@sharpertek.com

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