Machine Description:

SharperTek® Dual Tank Industrial Strength Heated Ultrasonic Tube Cleaning Machine

Ultrasonic Cleaning Tank:

• Tank Size:  76”x10”x10” (L x W x H)
• Tank Material: 12 GG SSTL 304.
• Tank Welds:  Welded on outside

Ultrasonic Cleaning Tank:

·        Tank Size:  76”x10”x10” (L x W x H)

·        Tank Material: 12 GG SSTL 304.

·         Tank Welds:  Welded on outside of tank. 

·        Weld Type: Mig and Tig welded and dye penetrant checked to insure water tightness.  Water tightness then verified over a period of 2 weeks.

·        Internal welds are pacified per ASTM 967.

·        Outside of tank insulated with ceramic insulation.

·        Ultrasonic Power: 1500 watts average power using best in class SharperTek^Ò Ultrasonics with auto-track and auto-tune and include digital power intensity controls on each generator

·        Generator is individually fused and fan-cooled for a long, safe service life, and includes digital power intensity controls.

·         All inlets and outlet fittings are Tig welded on inside and outside of tank.

·        Tank fitted with manual fill valve connected to main water inlet.

·        Temperature sensing is done with internally welded tubing with thermocouples wired to PLC and HMI controls.  Thermocouple has dielectric grease for better temperature readings.

·        1” drain with ball valve and plugged fill ports included.

·         Heater System:  Designed to maintain cleaning fluid temperature.  Includes a 3200 Watt immersion heater with digital temperature controller

·        Optional Weir with Belt Oil Skimmer. Will be integrated in tank to insure maximum oil removal and cleanliness.

o    Optional > Spray bar and Weir for oil collection. See Below for Optional Item.

o    Optional > Filtration System

Ultrasonic Rinse Tank:

·           Tank Size:  76”x10”x10” (LxWxH)

·          Tank Material: 12 GG SSTL 304.

·          Tank Welds:  Welded on outside of tank.

·          Weld Type: Mig and Tig welded and dye penetrant checked to insure water tightness.  Water tightness then verified over a period of 2 weeks.

·          Internal welds are pacified per ASTM 967.

·          Outside of tank insulated with ceramic insulation.

·          Ultrasonic Power: 1500 watts average power using best in class SharperTek^Ò Ultrasonics with auto-track and auto-tune and include digital power intensity controls on generator

·          Generator is individually fused and fan-cooled for a long, safe service life, and includes digital power intensity controls.

·          All inlets and outlet fittings are Tig welded on inside and outside of tank.

·          Tank fitted with manual fill valve connected to main water inlet.

·          Temperature sensing is done with internally welded tubing with thermocouples wired to PLC and HMI controls.  Thermocouple has dielectric grease for better temperature readings.

·          1” drain with ball valve and plugged fill ports included.

·          Heater System:  Designed to maintain cleaning fluid temperature.  Includes a 3200 Watt immersion heater with digital temperature controller.

Optional > PLC/HMI Controls

·         Controls Weir & Spray Jet.

·         Filtration System: Stainless Pump & Stainless Filter Housing.

·         Auto Fill System with stainless steel inlet solenoid valve.

·         7 Day Programmable Cleaning Cycles!

·         HMI controls would control cleaning parameters.

·         Machine power would be 480 Volts 3P with 150KVA Disconnect

·         Belt Oil Skimmer.

·         Filtration System: Stainless Pump & Stainless Filter Housing.

·         Daily Warm Up & Degas Programmable Cycles.

·         Overflow Discharge Outlet.

·         NEMA4X control enclosure includes Master Power Button with indicator light, E-stop, Manual Ultrasonic and dryer tank controls with digital temperature controller, ultrasonic generator indicator lights, control box safety access switch, and options controls.

·         Turnkey Auto-fill system; PLC controlled with overfill protection and HMI interface with programmable cleaning cycles.

·         Color HMI interface screen 6” controls all functions of machine; temperature, ultrasonics, filtration, auto-cycle cleaning, auto-fill, and liquid level protection

·         Controls heat in each tank

·         Controls filtration cycles.

·         Ultrasonic power cycle with an adjustable range from 10 minutes to 120 minutes.

·         Auto-fills the tank with water when liquid level drops.

·         Shuts down heat and ultrasonic when liquid level is low.

·         Shuts down ultrasonics if temperature of tank exceeds 70 degrees C to protect transducers.

o   The screen shall include, as a minimum the following:

·         A general overview screen showing status of the whole system.

·         A set-point screen where the operator is able to reset the set-points such as temperature for the different zones of the equipment, processing time, weight limits, frequency of chemical add, etc.

·         Alarm screens for maintenance to evaluate the faults of the system. The alarm screens shall provide a history of all the alarms as well as provide the current alarm status.

·         A timer screen where idle/wake/run schedule can be entered or updated.

·         An input and output status screen.

·         Start-up screen

·         In case of failure, a UPS unit shall assume an orderly shutdown of the PLC. Memory back-up shall assure proper cycle resumption when the power is restored.  The system shall be capable of being operated in the automatic and the manual mode. The manual mode shall by-pass the PLC and shall allow maintenance to operate each unit of the system independently.  A warning light shall indicate that the system is in the manual mode.

Other Specifications:

·         Heavy duty Forklift base.

·         Each tank has hinged air spring aided covers with EPDM vapor seal.

·         Insulated housing used to lower sound transmission.

·         Each tank has front discharge fittings.  Discharge fittings are for emptying tanks and also for overfill protection. 

·         Power Supply 220V, 60Hz

·         Weight: Approx. 1200 lbs.

·         Warranty: 1 Year

·         Lifetime Technical Support